Application scenarios: Mine tailings transportation (including high hardness particles such as quartz sand), chemical slurry transportation (including acidic and alkaline media).

　　Core concern for "ceramic plunger": pursuit of ultimate wear resistance and low maintenance

　　You are interested in ceramic plungers, essentially hoping to solve the problem of "easy wear and short service life" of traditional metal plungers. Traditional stainless steel or hard alloy plungers often need to be replaced within 1-3 months when transporting mud containing hard particles such as quartz sand and metal minerals. This not only increases downtime costs, but also leads to pressure drop and decreased conveying efficiency due to plunger wear. The core demand for the ceramic plunger you are looking for should be high hardness, low wear, and corrosion resistance - such as being able to withstand high hardness particle erosion and reduce the frequency of replacing vulnerable parts; At the same time, if the transported mud contains acidic and alkaline components, ceramic materials must also have chemical corrosion resistance to avoid the deformation of the plug due to corrosion affecting the sealing performance.

　　The core advantages of ceramic materials lie in high hardness, low friction coefficient, and corrosion resistance: for example, the hardness of silicon nitride ceramics can reach Hv5500-1800, which is 3-4 times that of stainless steel, and the wear rate is only 1/10 of that of metal plungers; At the same time, the ceramic surface is smooth (roughness Ra ≤ 0.2 μ m), with low frictional resistance with the seal, which can reduce synchronous wear of the seal; If your mud contains slight acidic and alkaline components, ceramics can also prevent corrosion and deformation of metal plungers. Your potential expectation is to increase the replacement cycle of vulnerable parts from "monthly" to "annual" through ceramic plungers, significantly reducing spare parts procurement and downtime maintenance costs.

　　Hydraulic drive is the core advantage that distinguishes it from traditional mechanical drive, corresponding to your high requirements for "conveying pressure" and "flow adaptation". In scenarios such as long-distance transportation (such as transporting mine tailings to tailings ponds thousands of kilometers away) and high-pressure grouting (such as reinforcing building foundations and feeding filter presses), ordinary mechanical pumps are difficult to provide stable high pressure, and the accuracy of flow regulation is low (with errors often exceeding 5%), which can easily lead to problems such as pipeline blockage and process parameter deviation. The "hydraulic drive" you need should have three major capabilities: first, high pressure stable output (can be customized with 5-30MPa pressure as needed, without fluctuations), ensuring that high concentration mud can overcome the resistance of long-distance or high drop; Secondly, the flow rate is flexible and adjustable (adjustable within the range of 1-100m ³/h through frequency conversion control), adapting to the conveying needs of different production stages; The third is rapid power response (adjusting pressure within 0.1 seconds in the face of sudden changes in mud concentration to avoid shutdown), ensuring production continuity.

　　To ensure that the device fully matches your actual needs, we suggest that you provide the following key information and we will provide you with a customized solution:

　　Specific parameters for conveying mud: medium temperature, solid content, hardness and particle size of solid particles, chemical properties (acidity, alkalinity, etc.);

　　Process requirements: required flow rate, pressure, conveying distance/height;

　　On site conditions: installation space dimensions, power source (voltage/power), environmental temperature, and protection requirements;

　　Operation and maintenance preferences: maintenance cycle requirements, convenience requirements for replacing vulnerable parts, and cost budget range.

　　We can provide equipment prototype testing, on-site working condition survey, lifelong technical support and other services to ensure that you receive a mud conveying solution that is "performance adapted, cost optimized, and easy to operate".