The YBH300-40-15KW sludge plunger pump is an efficient and energy-saving equipment designed by Xianyang Huaxing Pump Industry Co., Ltd. for filter press material scenarios, especially suitable for high concentration sludge transportation in industries such as sewage treatment, ceramics, and mining. The following is a detailed analysis of key information:
1、 Core technical parameters and model meanings
Model analysis
YBH: Represents a series of filter press specialized pumps with hydraulic drive (Y), ceramic plunger (B), and energy-saving type (H).
300: It may represent the structural design parameters of the pump body (such as stroke count or frame size), which need to be confirmed in conjunction with the manufacturer's technical documentation.
40: The rated flow rate is 40 cubic meters per hour, meeting the fast feeding requirements of the filter press.
15KW: Equipped with motor power, suitable for medium-sized pressure filtration systems.
Key performance indicators
Pressure range: 0-2.0MPa (adjustable), rated pressure 1.8MPa, can meet the pressing needs of high viscosity sludge.
Energy saving features: Adopting hydraulic drive and intelligent variable technology, the flow rate can be automatically adjusted according to the working conditions of the filter press, with an energy-saving efficiency of over 60% throughout the entire process, reducing operating costs.
Wear resistance: Ceramic plunger material has high hardness (Mohs hardness level 9), better corrosion resistance than metal parts, and a service life increased by 3-5 times.
Physical specifications
Dimensions: 2.1 × 1.8 × 2.2 meters, weight 2.1 tons, suitable for standard industrial installation space.
Inlet and outlet flange: DN125, supports large-diameter pipeline connection to reduce flow resistance.
2、 Application scenarios and advantages
Typical application areas
Wastewater treatment: used in the sludge dewatering process of plate and frame filter presses to treat municipal or industrial sludge with a moisture content of over 80%.
Ceramics/Mining: Transport slurry containing solid particles (such as ceramic raw material slurry, tailings slurry), with a maximum particle diameter of up to 5mm.
Chemical and pharmaceutical: Suitable for corrosive media (such as acidic and alkaline solutions), the corrosion resistance of ceramic plungers ensures long-term stable operation.
Core advantages
Accurate matching of flow and pressure: The output curve highly matches the filtering characteristics of the filter press, avoiding energy waste caused by excessive flow in traditional pumps.
Stability of operation: The hydraulic drive system has low vibration (<5mm/s) and noise (<85dB), reducing equipment wear and environmental interference.
Convenient maintenance: The modular design reduces the replacement time of vulnerable parts (such as sealing rings and ceramic plungers) to less than 2 hours, and the annual maintenance cost is less than 800 yuan.
3、 Manufacturer and procurement suggestions
Manufacturer Information
Xianyang Huaxing Pump Industry Co., Ltd. is located in Qindu District, Xianyang, Shaanxi Province (where the user is located). With 31 years of experience in plunger pump research and development, the company has an annual production capacity of over 1100 units and provides localized technical support and rapid after-sales response.
Contact information: Phone 182-2006-5811, you can directly obtain customized solutions and quotations.
Procurement precautions
Selection and matching: It is necessary to make a comprehensive selection based on the filter chamber volume of the filter press (such as YBH300-40 recommended for 250 ㎡ plate and frame filter press), sludge concentration (solid content 10% -30%), and process flow (intermittent/continuous operation).
Supporting equipment: It is recommended to use Huaxing's independently developed hydraulic station (with a tank capacity of 310L) and intelligent control cabinet to achieve remote monitoring and automatic adjustment of pressure and flow.
Price and Delivery
Equipment cost: The market reference price is about 50000 yuan (including motor and hydraulic station), and the specific cost needs to be negotiated according to the configuration.
Delivery cycle: Standard models in stock take 3-5 days, customized orders take about 2-4 weeks, and support nationwide logistics delivery.